Refractory Castable
MMP Refratech is a dedicated refractory castable manufacturer in Pune, Maharashtra, India, producing high-quality insulating castables, low-cement castables, and high-temperature castable cement used across the steel, glass, chemical and sugar industries. Our refractory castables are perfect for back-up and hot face linings. Our refractory cement powder is comprised of the best-quality raw materials that ensure its high performance.
At MMP Refratech, we offer a comprehensive range of Refractory Castables and Monolithics designed to cater to diverse industrial applications. Our products are formulated to provide exceptional durability, thermal efficiency, and operational reliability, ensuring superior performance even under extreme conditions.
We at MMP REFRATECH offer a full range of castables such as :
- Conventional Castables
- Insulating Castables
- Ultra Low Cement Castables
- Low Cement Castables
- Mortar Set40 to Mortar Set50
- Mortar 60 to Mortar 99
Conventional Castables Trusted in Pune and Maharashtra: These dense, high-strength castables are ideal for rotary kilns and furnaces across Pune and the wider Maharashtra region. With excellent thermal stability, they are the ideal choice for heavy-duty applications like rotary kilns, furnaces, and incinerators where consistent performance is critical.
- a] High Purity Dense Castables
| Brand Name | MMP CAST HEAT A | MMP CAST HEAT A (Patch) | MMP CAST HEAT A (Supreme) | MMP CAST HEAT A (Normal) | MMP CAST HEAT M | MMP CAST HEAT K | MMP CAST HEAT K(SPL) |
|---|---|---|---|---|---|---|---|
| Features | HIGH PURITY DENSE CASTABLES | ||||||
| Installation | Vibro-Casting | Vibro-Casting / Gunning | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting |
| Maximum Service Temp | 1750 | 1600 | 1650 | 1600 | 1700 | 1600 | 1600 |
| Grain Size mm | 5 | 5 | 5 | 5 | 5 | 5 | 5 |
| Water required for casting % | 9-11 | 13-15 | 9.5-11.5 | 10-12 | 9.5-11.5 | 11.0-12.5 | 11.5-12.5 |
| Delivery State | Powder | Powder | Powder | Powder | Powder | Powder | Powder |
| Packing in Polythene Bags (kg) | 25/50 | 25/50 | 25/50 | 25/50 | 25/50 | 25/50 | 25/50 |
| Chemical Analysis | |||||||
| Al2O3 % min | 85-88 | 76-78 | 82-84 | 78-82 | 78-82 | 56-60 | 57-61 |
| Fe2O3 max | 1.20-1.80 | 1.80-2.20 | 2.00-2.30 | 1.80-2.40 | 1.60-2.00 | 1.00-1.30 | 0.8-1.2 |
| Physical Properties | |||||||
| Bulk Density g/cm³ | 2.65-2.80 | 2.45-2.55 | 2.55-2.70 | 2.45-2.60 | 2.50-2.60 | 2.15-2.25 | 2.15-2.30 |
| Cold Crushing Strength, Kgs / cm² After Drying at 110C/24h | 600-700 | 400-550 | 500-700 | 500-600 | 550-650 | 350-500 | 400-550 |
| THERMAL PROPERTIES | |||||||
| Refractoriness at 110ºC / 24 hrs. | 1820/37+ | 1785/35+ | 1804/36+ | 1785/35+ | 1785/35+ | 1683/31+ | 1683/31+ |
| Permanent Linear Change, % | |||||||
| after heating at 800ºC / 3 hrs. | (+)(-) 0.20 | (+)(-) 0.20 | (+)(-) 0.20 | (+)(-) 0.20 | (+)(-) 0.20 | ||
| after heating at 1100ºC / 3 hrs. | (+)(-) 0.30 | (+)(-) 0.30 | (+)(-) 0.30 | (+)(-) 0.30 | (+)(-) 0.30 | ||
| Thermal Conductivity, Kcal/mhr/ºC | |||||||
| at 300ºC CHF | 0.84 | 0.96 | 1.16 | 1.68 | 2.2 | ||
| at 500ºC CHF | 1.04 | 1.1 | 1.23 | 1.75 | 2.31 | ||
| at 800ºC CHF | 1.16 | 1.2 | 1.29 | 1.8 | 2.35 | ||
- b] Medium Purity Dense Castables
| BRAND NAME | MMP CAST CRETE NORMAL | MMP BOILER C/G | MMP SPL | MMP CAST 45 | MMP CAST CRETE SUPER | MMP CAST CRETE SUPER (N) | MMP LT |
|---|---|---|---|---|---|---|---|
| GENERAL PROPERTIES | |||||||
| Features | Medium Purity, Dense | ||||||
| Installation | Vibro-Casting | Vibro-Casting / Gunning | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting |
| Shelf Life (months) | 9 | ||||||
| Max. Service Temperature (°C) | 1400 | 1150 | 1350 | 1350 | 1450 | 1350 | 1000 |
| Max. Grain Size (mm) | 5 | ||||||
| Water Required for Casting (%) | 11-12 | 12-14 | 11.5-12.5 | 11.5-12.5 | 10.5-11.5 | 11-13 | 11.5-13.5 |
| Delivery State | Dry Powder | ||||||
| Packing in Polythene Bags (kg) | 25/50 | ||||||
| Chemical Analysis (wt%) | |||||||
| Parameter | MMP Normal | MMP Boiler C/G | MMP SPL | MMP 45 | MMP Super | MMP Super (N) | MMP LT |
| Al₂O₃ | 42-46 | 35-40 | 44-47 | 42-45 | 68-72 | 55-59 | 28-32 |
| Fe₂O₃ | 3.5-4.5 | 2.5-3.5 | 3.5-4.5 | 5.0-6.0 | 4.8-5.5 | 4.0-5.0 | 2.8-4.2 |
| Brand Name | MMP INSULCAST 4 | MMP INSULCAST 7 | MMP INSULCAST 8S | MMP INSULCAST 9 | MMP INSULCAST 10S | MMP INSULCAST 11 | |
|---|---|---|---|---|---|---|---|
| GENERAL PROPERTIES | |||||||
| Features | Very Light Weight, Low Thermal Conductivity | Light Weight, Low Thermal Conductivity | Light Weight, Low Thermal Conductivity | Light Weight, Low Thermal Conductivity | Medium Weight, Low Thermal Conductivity | Medium Weight, Low Thermal Conductivity | |
| Base Raw Materials | Perlite, Vermiculite | Exfoliated Vermiculite | Perlite, Insulating Aggregate | Insulating Aggregate | Insulating Aggregate | Insulating Aggregate | |
| Installation | Tamping | Tamping | Tamping | Tamping | Tamping | Tamping | |
| Shelf Life (months) | 9 | ||||||
| Maximum Service Temperature (°C) | 1000 | 1100 | 1300 | 1200 | 1100 | 1300 | |
| Maximum Grain Size (mm) | 6 | ||||||
| Water Required for Casting (%) | 80-100 | 65-70 | 45-50 | 46-52 | 40-48 | 36-41 | |
| Delivery State | Powder | ||||||
| Packing in Polythene Bags (kg) | 25 | ||||||
| Chemical Analysis (wt%) | |||||||
| Fe₂O₃ | 10-12 | 7.0-8.5 | 0.8-1.0 | 4.5-6.0 | 4.5-6.0 | 3.2-3.8 | |
| Physical Properties | |||||||
| Bulk Density (g/cc) at Drying at 110°C/24h | 0.50-0.60 | 0.80-0.90 | 0.85-0.95 | 0.90-1.05 | 1.00-1.15 | 1.20-1.35 | |
| Thermal Properties | |||||||
| Refractoriness (°C/°C) min. | - | 1337/12 | 1398/14 | 1349/13 | 1337/12 | 1398/14 | |
| Thermal Conductivity (W/m.K) max. at 800°C Hot Face Temperature | 0.25 | 0.35 | 0.35 | 0.45 | 0.40 | 0.50 | |
| BRAND NAME | MMP INSULCAST 11 LI | MMP INSULCAST 11 LIZ | MMP INSULCAST 13 | MMP INSULCAST 13 LI | MMP INSULCAST 15 | MMP INSULCAST 15 LI | MMP LT |
|---|---|---|---|---|---|---|---|
| GENERAL PROPERTIES | |||||||
| Features | High Purity. Very Light Weight, Low Thermal Coductivity | ||||||
| Base Raw Features | Insulating Aggregate | ||||||
| Installation | Tamping | Tamping | Tamping | Tamping | Tamping | Tamping | Tamping |
| Shelf Life (months) | 9 | ||||||
| Max. Service Temperature (°C) | 1350 | 1300 | 1350 | 1400 | 1350 | 1400 | |
| Max. Grain Size (mm) | 6 | ||||||
| Water Required for Casting (%) | 36-41 | 40-46 | 30-35 | 30-35 | 27-32 | 27-32 | 11.5-13.5 |
| Delivery State | Powder | ||||||
| Packing in Polythene Bags (kg) | 25 | ||||||
| Chemical Analysis (wt%) | |||||||
| Fe₂O₃ | 1.5-2.0 | 0.8-1.2 | 3.2-3.6 | 1.4-1.8 | 3.0-3.5 | 1.4-1.8 | 2.8-4.2 |
| PHYSICAL PROPERTIES | |||||||
| Bulk Density after Drying at 110 ^ 0 * C / 24 * h (g / c * c) | 1.20-1.35 | 0.95-1.05 | 1.40-1.50 | 1.55-1.65 | 1.55-1.65 | 1.4-1.8 | 2.8-4.2 |
| MECHANICAL PROPERTIES | |||||||
| Cold Crushing Strength ( kg / c m2) | |||||||
| After Drying at 110 ^ 0 * C / 24 * h 40-50 | 15-30 | 45-55 | 75-85 | 85-95 | 125-145 | 2.8-4.2 | |
| After Firing at 800 ^ 9 * C / 3 * h | 25-35 | 10-25 | 25-35 | 35-45 | 55-65 | 70-85 | |
| After Firing at 1100 deg * C / 3 * h | 25-35 | 8-20 | 25-35 | 35-45 | 55-65 | 70-85 | |
| After Firing at 1300 deg * C / 3 * h | 45-55 | 15-30 | 45-55 | 50-60 | 65-75 | 80-100 | |
| THERMAL PROPERTIES | |||||||
| Refractoriness (°C/DC) min. | 1398/14 | 1398/14 | 1398/14 | 1430/15 | 1430/15 | 1430/15 | |
| Permanent Linear Change (%): | |||||||
| After Firing at 800 deg C/3h /td> | -0.2 to -0.4 | -0.20-0.4 | -0.1 to -0.3 | -0.20-0.4 | -0.1 to -0.3 | -0.1 to -0.3 | |
| After Firing at 1100 deg C/3h /td> | -0.2 to-0.6 | 0.3%-0.7 | -0.3 to-0.5 | -03-06 | -0.2 to-0.6. | -0.1 to -0.3 | |
| After Firing at 1300 deg C/3h /td> | -1.3 to 0.5 | -0.800-1.5 | -1.5 10 0.3 | -1505 135003 | -1.5 10 0.5 | -0.1 to -0.3 | |
| Thermal Conductivity (W/m.K) max: | |||||||
| At 800 Hot Face Temperature /td> | 0.55 | 0.40 | -0.1 to -0.3 | 0.55 | 0.60 | 0.65 | 0.70 |
Ultra-Low Cement Castables (ULCCs) are engineered with minimal cement content, delivering superior density, low porosity, and exceptional durability. These advanced castables are ideal for high-abrasion areas and critical applications in steel, cement, and chemical industries. Designed to withstand extreme thermal stress, ULCCs ensure reliable performance and extended service life in demanding environments such as furnaces, kilns, and reactors. Their enhanced mechanical strength and thermal resistance make them a trusted solution for industries requiring robust refractory materials.
| Brand Name | MMP LC 45 | MMP 57A | MMP LC 60 | MMP LC 70 | MMP LC 75 | MMP LC 80 | MMP LC 90 | MMP LC 95 |
|---|---|---|---|---|---|---|---|---|
| Features | High Strength & Very Low Lime | High Strength & Very Low Lime | High Strength & Very Low Lime | High Strength & Very Low Lime | High Strength & Very Low Lime | High Strength & Very Low Lime | High Strength & Very Low Lime | High Strength & Very Low Lime |
| Base Raw Materials | Calcined Clay, High Purity Cement | Andalusite, High Purity Cement | Calcined Clay, Calcined Bauxite, High Purity Cement | High Purity Bauxite, Sillimanite, High Purity Cement | High Purity Bauxite, Andalusite, High Purity Cement | Calcined Bauxite, High Purity Cement | WTA, Calcined Bauxite, High Purity Cement | WTA, High Purity Cement |
| Installation | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting | Vibro-Casting |
| Shelf Life (months) | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
| Max. Service Temperature (°C) | 1550 | 1650 | 1600 | 1650 | 1650 | 1700 | 1800 | 1800 |
| Max. Grain Size (mm) | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| Water Required for Casting (%) | 5.5-6.5 | 5.2-6.2 | 4.5-5.5 | 4.5-5.5 | 4.5-5.5 | 4.5-5.5 | 4.0-5.0 | 4.0-5.0 |
| Delivery State | Dry Powder | Dry Powder | Dry Powder | Dry Powder | Dry Powder | Dry Powder | Dry Powder | Dry Powder |
| Packing in Polythene Bags (kg) | 25/50 | 25/50 | 25/50 | 25/50 | 25/50 | 25/50 | 25/50 | 25/50 |
| Chemical Analysis (wt%) | ||||||||
| Al₂O₃ | 44-48 | 57-60 | 58-62 | 68-72 | 72-75 | 78-82 | 88-92 | 93-95 |
| Fe₂O₃ | 1.2-1.4 | 0.8-1.0 | 1.4-1.6 | 1.5-1.8 | 1.1-1.3 | 1.6-2.0 | 0.8-1.0 | 0.2 to 0.4 |
| Physical Properties | ||||||||
| Bulk Density (g/cc) after Drying at 110°C/24h | 2.30-2.40 | 2.55-2.65 | 2.50-2.65 | 2.65-2.75 | 2.70-2.80 | 2.80-2.95 | 2.95-3.05 | 3.00-3.15 |
| Mechanical Properties | ||||||||
| Cold Crushing Strength (kg/cm²) After Drying at 110°C/24h | 400-600 | 450-600 | 450-600 | 450-650 | 450-650 | 800-900 | 500-600 | 500-600 |
| After Firing at 800°C / 3h | 700-800 | 750-900 | 850-900 | 750-950 | 800-1000 | 900-1000 | 900-1000 | 900-1100 |
| After Firing at 1100°C / 3h | 800-900 | 900-1100 | 850-950 | 950-1050 | 1000-1100 | 1000-1100 | 1100-1200 | 1100-1250 |
| After Firing at 1500°C / 3h | 900-1150 | 1100-1300 | 1000-1100 | 1000-1200 | 1000-1250 | 1100-1300 | 1200-1400 | 1250-1500 |
| Thermal Properties | ||||||||
| Refractoriness (°C/OC) min. | 1717/32 | 1804/36+ | 1785/35+ | 1804/36+ | 1804/36+ | 1804/36+ | 1820/37+ | 1835/38+ |
| Permanent Linear Change (%) | ||||||||
| Permanent Linear Change (%) After Firing at 800°C / 3h | ±0.25 | ±0.20 | -0.01 to -0.25 | -0.01 to -0.25 | -0.01 to -0.25 | -0.01 to -0.25 | ±0.2 | ±0.2 |
| Permanent Linear Change (%) After Firing at 1100°C / 3h | -0.1 to -0.4 | -0.15 to -0.3 | -0.15 to -0.3 | -0.15 to -0.3 | -0.15 to -0.3 | -0.15 to -0.3 | -0.1 to -0.3 | -0.1 to -0.3 |
| After Firing at 1500°C / 3h | -1.0 to -2.0 | -0.5 to +0.8 | ±1.0 | ±1.5 | -1.0 to +0.8 | ±1.2 | +0.8 | ±0.8 |
Low Cement Castables are designed with reduced cement content, enhancing mechanical strength, thermal conductivity, and resistance to slag and chemical attack. These high- performance castables are ideal for applications in high-temperature environments, including rotary kilns, boiler linings, and reheating furnaces. With superior durability and thermal resistance, they ensure extended service life, even under extreme conditions. Widely used in steel, cement, and power industries, Low Cement Castables provide reliable and efficient solutions for demanding industrial operations.
| Brand Name | MMP LCC 45 | MMP LCC 60 | MMP LCC 70 | MMP LCC 80 | MMP LCC 90 |
|---|---|---|---|---|---|
| Chemical Analysis | 45 | 60 | 70 | 80 | 90 |
| Al2O3 % min | 45 | 60 | 70 | 80 | 90 |
| Fe2O3 max | 1 | 1.5 | 1.5 | 1.8 | 1 |
| SiO2 max | 47.8 | 33.2 | 23 | 12.2 | 5.7 |
| CaO max | 1.7 | 1.7 | 1.3 | 1.8 | 1.7 |
| Physical Properties | |||||
| Service Temp. ºC | 1550 | 1600 | 1600 | 1700 | 1700 |
| Bulk Density g/cm³ | 2.3 | 2.6 | 2.7 | 2.9 | 3 |
| Water required for casting % | 4.8 - 5.5 | 4.7 - 5.7 | 4.7 - 5.4 | 4.2 - 5.0 | 4.2 - 5.0 |
| Grain Size mm | 6 | 6 | 6 | 6 | 6 |
| CCS, Kgs / cm² | 700 | 750 | 750 | 800 | 950 |
| at 110ºC / 24 hrs. | 800 | 800 | 800 | 900 | 1000 |
| at 800ºC / 3 hrs. | 900 | 900 | 900 | 1000 | 1100 |
| at 1100ºC / 3 hrs. | 1000 | 1000 | 1000 | 1200 | 1200 |
| Thermal Properties | |||||
| PLC, % | |||||
| after heating at 800ºC / 3 hrs. | (+)(-) 0.20 | (+)(-) 0.20 | (+)(-) 0.20 | (+)(-) 0.20 | (+)(-) 0.20 |
| after heating at 1100ºC / 3 hrs. | (+)(-) 0.30 | (+)(-) 0.30 | (+)(-) 0.30 | (+)(-) 0.30 | (+)(-) 0.30 |
| Thermal Conductivity, Kcal/mhr/ºC | |||||
| at 300ºC CHF | 0.84 | 0.96 | 1.16 | 1.68 | 2.2 |
| at 500ºC CHF | 1.04 | 1.1 | 1.23 | 1.75 | 2.31 |
| at 800ºC CHF | 1.16 | 1.2 | 1.29 | 1.8 | 2.35 |
Mortar Set40 to Set50 is a premium range of refractory mortars designed for high-temperature applications requiring excellent bonding strength and durability. With optimized alumina content, these mortars provide superior resistance to thermal shock, abrasion, and chemical attacks. Ideal for lining furnaces, kilns, boilers, and reactors, they ensure crack-free, long-lasting joints in demanding industrial environments. Easy to apply and highly adhesive, Mortar Set40 to Set50 enhances the lifespan and efficiency of refractory linings.
| Brand | MMP Set 40 | MMP SET 40 FINE | MMP ACCO SET 50 F 50 KG | MMP Set 50 S | MMP Set 50 (N) | MMP Set 50 Fine 25KG |
|---|---|---|---|---|---|---|
| Chemical Analysis | ||||||
| Al2O3 % min. | 40 | 40 | 50 | 50 | 50 | 50 |
| Fe2O3 % max. | 3.5 | 2.2 | 4 | 2.2 | 4 | 2.2 |
| SiO2 % max. | 41.9 | 50.8 | 31 | 38.6 | 33 | 34 |
| CaO % max. | 0.3 | 0.3 | 0.3 | 0.3 | 0.8 | 0.4 |
| Physical Properties | ||||||
| Service Temp ºC | 1450 | 1550 | 1500 | 1600 | 1550 | 1500 |
| Sintering Temp ºC | 1100 | 1100 | 1100 | 1100 | 1100 | 1100 |
| Grain size | 1 | 0.5 | 1 | 0.5 | 1.5 | 0.5 |
| Water for trowelling consistency, % | 36 - 40 | 25 - 30 | 25 - 30 | 25 - 30 | 24 - 28 | 24 - 28 |
| Thermal Properties | ||||||
| PCE, Orton/ºC min | 31 / 1683 | 31 / 1683 | 31 1/2 / 1699 | 31 1/2 / 1724 | 31 1/2 / 1699 | 31 1/2 / 1699 |
Mortar 60 to Mortar 99 is a range of high-performance refractory mortars designed for bonding refractory bricks and shapes in high-temperature applications. With alumina content ranging from 60% to 99%, these mortars provide excellent strength, thermal resistance, and chemical stability. They are ideal for use in steel furnaces, rotary kilns, boilers, and petrochemical reactors. Engineered for easy application and superior adhesion, these mortars ensure durable and crack-free joints, enhancing the longevity and efficiency of refractory linings.
| Brand | MMP SET 60 | MMP SET 60 FINE | MMP SET 70 | MMP SET 80 | MMP SET 90 | MMP SET 99 |
|---|---|---|---|---|---|---|
| CHEMICAL ANALYSIS | ||||||
| Al₂ O₃ % min. | 60 | 60 | 70 | 80 | 90 | 96 |
| Fe₂O₃ % max. | 3.5 | 2.2 | 3.5 | 3.5 | 0.3 | 0.3 |
| SiO₂ % max. | 25.4 | 29 | 17 | 10.1 | 6.3 | 0.8 |
| CaO % max. | 0.3 | 0.5 | 0.5 | 0.7 | 0.1 | 0.1 |
| PHYSICAL PROPERTIES | ||||||
| Service Temp ºC | 1600 | 1650 | 1600 | 1700 | 1750 | 1800 |
| Sintering Temp ºC | 1100 | 1100 | 1100 | 1100 | 1100 | 1100 |
| Grain size | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
| Water for trowelling consistency, % | 21 - 24 | 25 - 30 | 21 - 24 | 18 - 22 | 35 - 40 | 50 - 60 |
| THERMAL PROPERTIES | ||||||
| PCE, Orton/ºC min | 33 / 1743 | 34 / 1763 | 34 / 1763 | 34 / 1763 | 38 / 1835 | 38 / 1835 |
Advantages of Refractory Castables :
- High refractoriness, high refractoriness under load.
- High density, low porosity.
- Good slag resistance and corrosion resistance.
- High strength and wear resistance.
- Good resistance to flake performance.
- Good thermal shock stability.
- Scouring resistance.
- Long service life
MMP Refratech is among the top refractory castable manufacturers pan India, catering to industrial clients across India with premium refractory materials that ensure performance and longevity.
Serving industrial clients in Pune, Maharashtra and across India — Get the best quote now.